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SCC, Inc. | Seco/Warwick Corp. | Selas Heat Technology Co. LLC | Southern Company | Steelman Industries, Inc. | Steeltech, Ltd. | Surface Combustion, Inc. | TVA | Vulcan Catalytic Systems Ltd. | Waukee Engineering Company, Inc. | Wellman Furnaces, Inc. | West Control Solutions | WS Thermal Process Technology Inc. | Advanced Energy | Ajax Electric Company | Bloom Engineering Company, Inc. | BNP Media | C.I. Hayes, Division of Gasbarre Products, Inc. | Catalytic Industrial Systems | CECOF | Custom Electric Manufacturing Company | Despatch Industries, L.P. | Diamond Engineering Company | Dry Coolers, Inc. | Duke Energy | Eclipse, Inc. | Emerging Technology Applications Center - Northampton Community College | Eurotherm Inc. | Fireye Inc. | Fives North American Combustion, Inc. | Fostoria Process Equipment - a Division of TPI Corp. | Furnace Parts, LLC | Gas Technology Institute | George Koch Sons, LLC | Hauck Manufacturing Company | Honeywell International | INEX Incorporated | Ipsen, Inc. | ITW BGK Finishing Systems | Japan Industrial Furnace Manufacturers Association | Karl Dungs, Inc. | LOI Inc. | Maxitrol Company | Maxon, A Honeywell Company | Process Thermal Dynamics, Inc. (Protherm) | Protection Controls, Inc. | Red-Ray Manufacturing Co., Inc. | Rolled Alloys | S B S Corporation |
41st Annual Combustion Seminar and Exhibition
Dates & Location to be Determined                      

Introduction
The 2010 IHEA Combustion Seminar will be held in the Fall at a to be determined location.  Please check back for updates.

The registration fee includes: tuition; all seminar materials; Reception with Tabletop Exhibition on Monday; and luncheon & refreshment breaks on Monday and Tuesday. Upon completion of the course seminar attendees are awarded a certificate.

Who Should Attend
The IHEA Combustion Seminar is designed for persons responsible for the operation, design, selection and/or maintenance of fuel-fired industrial process furnace and ovens.

What Will Be Presented
The IHEA Combustion Seminar is comprised of 16 sessions designed to provide complete, non-commercial exposure to:

  • chemistry and efficiency of combustion
  • types of industrial burners available and how they are applied for efficient operation
  • supply and control of the fuel and air for these systems including piping design and valve selection
  • flame safety requirements of combustion systems
  • process and ratio controls with exposure to microprocessor equipment
  • furnace pressure controls for operation and efficiency improvements
  • preheated combustion air and furnace recuperators
  • NOx and other emissions: what causes them and how to minimize them

Who You Will Meet
The IHEA Combustion Seminar Faculty is a select group of specialized engineers involved in the design and manufacture of combustion equipment.

Tabletop Exhibition
In addition to the seminar material, representatives from combustion and other industrial heating equipment suppliers will be present to discuss their line of products, systems and technology during a reception/tabletop exhibition on Monday evening,

 


2009 Exhibitors

The following companies participated in a Tabletop Exposition at the 2009 Seminar.  You can expect similar companies exhibiting in 2010.  You will be able to discuss products, systems and technology with suppliers while enjoying a reception.

Bloom Engineering, Pittsburgh, PA

Bloom Engineering custom designs, manufactures and services combustion equipment and controls.  The booth features Bloom’s Low NOx Burner Solutions, Regenerative Heating Systems and Enviro Helper Oxygen Monitoring System.  Exhibit will also include burner models and other products for heat processing.

 

BNP Media, Pittsburgh, PA

Industrial Heating & Process Heating Magazines

Two leading thermal processing publications will be on display.  Industrial Heating covers 1000° F and above.  Process Heating covers 1000° F and below.

Eclipse, Inc., Rockford, IL

Eclipse is a single source supplier for industrial process heating products, systems and services.  We will be showcasing new packaged burners and high efficiency gas-fuel and oxy-fuel burners.

Eurotherm, Leesburg, VA

Heat treatment solutions for productivity and quality improvements tailored to specific requirements.

EXPERT: Plant wide view, multi-equipment solutions.  PRO: full automation of single furnace solutions.  PLUS: utilizes Intelligent HMI to control carbon/temperature profiles for up to 4 furances. BASIC: temperature and carbon controllers.

Fives North American Combustion, Inc., Cleveland, OH

Fives North American Combustion is one of the foremost suppliers of combustion systems worldwide, offering a comprehensive array of products, process controls, and engineering services.  Product literature will be available with information on obtaining a copy of their industry standard series of combustion handbooks.

Fostoria Process Equipment, Gray, TN

Fostoria designs and manufactures electric and gas infrared and convection oven systems and control systems for many thermal processing applications, including finishing, thermoforming, laminating, dehydrating, etc.

Hauck Manufacturing Co., Lebanon, PA

Hauck Manufacturing manufacturers a complete line of equipment for thermal process solutions for industry.  Hauck’s industry leading products and service are coupled with advanced process controls featuring KromSchroder control technology.

Industrial Heating Equipment Association (IHEA)
IHEA, the national trade association of designers and manufacturers of industrial furnaces and ovens, combustion equipment, infrared equipment, process controls and other components for industrial furnaces and ovens, is the sponsor of the 2009 Combustion Seminar.  Our Membership Directory that provides addresses, phone, fax and website for all member companies will be available. 

INEX Inc., Holland, NY

The INEX display features high temperature creep and corrosion resistant advanced composite (silicon/silicon carbide) radiant tubes for atmosphere furnaces, including U-tubes, flanged, open & closed ended and finned versions.

Maxon – A Honeywell Company, Muncie, IN

The global supplier of industrial burners, valves, and complete combustion systems for successful heating solutions.  Maxon will display SMARTLINK® MRV Electronic Ratio Valves that provides advanced ratio control through a high degree of precision, repeatability and durability and the new SMARTLINK meter, one of the only self-checking flow meters in its class.

Selas Heat Technology Company LLC, Montgomeryville, PA

Selas Heat Technology Company LLC and its subsidiary Pyronics Inc. have combined to offer global combustion customers a “World of Combustion Solutions.” Selas will continue to develop customer driven new products to serve the market based on the 114 year history of the company.

Surface Combustion, Inc., Maumee, OH

Manufacturer of thermal processing equipment and systems.  Display will feature standard (Allcase®, vacuum, generators), special and auxiliary equipment.

WS Thermal Process Technology, Inc., Elyria, OH

REKUMAT® C radiant tube burner with integrated heat exchangers providing maximum efficiency with minimal NOx emissions.

If you are interested in showcasing your products, systems or technology during the Combustion Seminar Reception contact Andy Goyer at goyermgt@one.net.


Course Outline

Monday

Session 1: FUNDAMENTALS OF COMBUSTION
Terminology, combustion chemistry, characteristics of different fuels and how they burn, proper fuel/air ratio, combustion limits, flame temperature, flame geometry and operational applications.

Session 2: BURNERS AND NOZZLES
Discussion of nozzle mix and premix burners, burner performance, including turn down, stability and excess air.

Session 3: COMBUSTION AIR BLOWERS/FLUID FLOW
Discussion of blower types, construction, performance, fan laws, sizing and selection. Fluid flow in combustion systems, including relationships used for equipment sizing.

Session 4:  THE BASICS OF IR

How IR works, its characteristics, temperature & wave length, types of IR heater and different types of absorption will be discussed.

Session 5: RADIANT TUBE BURNER TECHNOLOGY & APPLICATION

Theory, construction, application and maintenance of radiant tube burners for combustion systems.

Session 6: FUEL/AIR RATIO CONTROL
Atmospheric pre-mix (proportional, mechanical I & II), ratio regulator, linked valves and control.

Session 7: FLAME SAFETY AND SEQUENCE CONTROL
Discussion of the function of and the need for flame monitoring equipment, technique for flame detection and the features of flame safety equipment.

Session 8: COMBUSTION SYSTEM SAFETY
A comparison will be made of the requirements of the various regulating bodies (i.e. IRL, FM, NFPA). Hardware and alternative system design considerations will also be included (particular emphasis on gas trains). Analyses will be made of specific applications and case histories.

Session 9: WORKSHOP PROBLEM AND SOLUTION
A typical combustion sizing problem will be presented for analysis by the participants.

Tuesday

Session 10: ENHANCED COMBUSTION EFFICIENCY
Descriptions of equipment, examples of applications and performance effects of recuperative and regenerative systems for thermal processes.

Session 11: OXYGEN ENRICHED COMBUSTION
The efficiencies and fuel savings aspects of both oxy-fuel and oxygen enriched combustion will be discussed. Hardware and system design considerations in handling oxygen (with an emphasis on safety) will also be included. Specific applications will be analyzed.

Session 12: FURNACE AND PROCESS CONTROLS
The application of process controls, with emphasis on furnace and combustion system controls to optimize efficiency, product quality and productivity.

Session 13: OPTIMIZING COMBUSTION SYSTEMS PERFORMANCE
A typical manufacturing plant using melting, heating and heat treating furnaces and boilers is used as an example to illustrate how to organize and implement an energy use optimization program, designed to reduce total operating costs. Each furnace and department is evaluated to show how energy conservation techniques, scheduling and operating practice improvements increase productivity, decrease costs and often reduce energy use. The overall impact on NOx and CO2 emissions is tracked.

Session 14:  IR APPLICATIONS

Processes and applications that have been successful utilizing IR (energy reduction, quality improvement, increased throughput, etc.)

Session 15: HEAT APPLICATION – LOW TEMPERATURE
Discussion of combustion systems used on various industrial heating applications where convection is the primary method of heat transfer.

Session 16: HEAT APPLICATION – HIGH TEMPERATURE
Optimizing heat transfer of a furnace combustion system by relating current burner types and resultant flames to a number of industrial heating configurations.

Session 17: COMBUSTION SYSTEMS & THE ENVIRONMENT
The mechanisms and variables influencing NOx formations, its environmental impact and control techniques are described. Key topics include: flame temperature, combustion control, burner design, process variables and post combustion control of emissions.

Session 18: ROUND TABLE DISCUSSION, COMBUSTION SYSTEM MAINTENANCE
To complete the seminar's comprehensive coverage of combustion systems, time is allocated for an open discussion of practical furnace maintenance activities. Participants will have an opportunity to ask questions and share experiences and concerns with the other attendees.

Course Hours

MONDAY
  Registration 7:30 a.m. - 8:00 a.m.12:15 p.m.
  Luncheon Break 12:15 p.m. - 1:15 p.m.
  Afternoon Session 1:15 p.m. - 4:30 p.m.
  Reception/Table Top Displays 4:30 p.m. - 6:00 p.m.


TUESDAY

  Morning Session 8:00 a.m. - Noon
  Luncheon Break Noon - 1:00 p.m.
  Afternoon Session 1:00 p.m. - 3:45 p.m


Seminar Development Committee & Faculty

Timothy S. Lee is Sales Director for Maxon Corporation, Muncie Office. He joined Maxon in 1989 and is a graduate of the University of Minnesota with a B.S. degree in Aerospace Engineering.

Michael J. Binni, P.E. is a Manager of Furnace Applications with Bloom Engineering Company, Inc. He is a graduate of Pennsylvania State University in Mechanical Engineering. He joined Bloom in 1994 and has experience in steel, heat treat, and process heating industries.

Michael Butts is a Specialist in Industrial Drying for Eclipse, Inc.  he has 10 years of industrial heating experience from heat treating furnaces to industrial drying.

Tony Fennell is the Western Region Manager of Bloom Engineering and has in excess of thirty-five years experience with thermal systems. His expertise covers the design, manufacture and servicing of both ferrous and nonferrous equipment. He has a BS, Mechanical Engineering from Carnegie Mellon and an MS Electrical Engineering from UCLA.

Fred Fuhrman has been with Hauck Manufacturing Company since 1969 starting as a Design Draftsman. He has been responsible for all control system design for Hauck since 1985 as their Controls Engineer. Mr. Fuhrman received Associate degrees in both Mechanical Engineering Technology and Electronic Engineering Technology from Harrisburg Area Community College.

Mark Gentry, is an Account Manager Advanced Energy, Mark has more than 22 years of technical and account management experience.  His primary responsibilities at Advanced Energy is building positive, responsive relationships with industrial customers.  He identifies and evaluates ways to help reduce costs to produce products and manages projects for industrial customers.  Other reponsibilities include leading and coordinating demonstration projects and engineering evaluations as well as preparing reports and presentations.

Ernest Harvey is the Project Manager for Eclipse, Inc. with twenty years experience in process heating. He is an instructor and moderator for Eclipse training seminars and a member of the National Fire Protection Association.

Brian Kelly is the General Manager of Sales for Hauck Manufacturing Company (an Elster Group Company). He joined Hauck in 1995 and is a graduate of Pennsylvania State University with a B.S. in Aerospace Engineering.

Robert J. Leiter, is the Detroit Branch Manager of Maxon Corporation. He joined Maxon in 1995 as a sales engineer and became the Detroit Branch Manager in 2000.  He is a graduate of Western Michigan University with a B.S. in Aeronautical Engineering.

Andrew McIver is a Senior Combustion Engineer at Eclipse, Inc. He holds a B.S. degree in Ceramic Engineering from Clemson University. His experience spans recuperative, regenerative, and oxygen fired furnaces. He has more than 20 years experience with glass company furnace operations.

Bruce Mickelson is a Senior Product Marketing Manager for Commercial/Industrial Combustion Controls, Honeywell International Inc.

Steve Mickey is Engineering Manager for W.S. Thermal Process Technology.  He graduated from Cornell University in 1992 with a Bachelor of Science degree in Mechanical & Aerospace Engineering.

Dennis Quinn is a Senior Product Manager Combustion Products/Market Development for Fives North American Combustion, Inc..  He has 29 years of experience in the field of combustion research, development, business unit management, sales and marketing.  Mr. Quinn holds degrees in Combustion Engineering and Mechanical Engineering.

Paul Wisneiski has been a regional sales manager for Fireye Inc. for the past 11 years. He is responsible for OEM & Distribution sales and on site support for Michigan, Northern Ohio, West Virginia, Western Pennsylvania, and Western New York. He is a licensed stationary engineer in Ohio, with over 25 years in the combustion industry, and is currently attending the University of Phoenix.

Aaron Zoeller is a sales engineer for Maxon’s Detroit branch office.  He joined Maxon in 2000 and is a graduate of Ball State University with a B.S. in Industrial Engineering Technology.

The faculty is a select group of prominent engineers involved in the design and manufacture of industrial combustion equipment.

 


Registration and Hotel Reservation Information

Seminar Location:

To be determined.  Please check back for updates

Registration Fees:

To be set.  Please check back for updates.

Group Discount - When you register 2 or more people with the same company at the same time, the first registrant pays the regular fee and all subsequent registrants fees will be discount by $150 each!

Hotel Room Rate:

Please check back for information to be posted as it becomes available.

For further information, and to be included on the seminar information mailing list, please email or fax your name, title, company name, address, phone number and email address to:

E-MAIL: ihea@ihea.org
PHONE:  859-356-1575
FAX: 859-356-0908


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